Sunrise Intelligent Equipment Co., Ltd 86-18851376363 jiaodan@kqsbz.com
24000BPH Water Filling Line 50 Filling Heads automatic capping

24000BPH Water Filling Line 50 Filling Heads automatic capping

  • High Light

    24000BPH Water Filling Line

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    50 filling heads Water Filling Line

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    24000BPH automatic bottle filling and capping machine

  • Model
    KSCGX14-50-15
  • Number Of Cavities
    14
  • Number Of Fillers
    50
  • Number Of Cappers
    15
  • Production Capacity
    24000 Bottles/hour (500ml PET Bottles)
  • Applicable Bottle Type
    H=180-330mm  Φ60-110mm
  • Installed Power
    340KW
  • Dimensions
    16400*9200*3840 Mm (L*W*H)
  • Whole Machine Quality
    18000kg
  • Air Source
    0.8MPa
  • Place of Origin
    Jiangsu, China
  • Brand Name
    SUNRISE
  • Certification
    EcoVadis audit, UL certification, SGS certification, Sedex certification, European Union PED, American ASME, German TUV, Russian GOST, European Union ATEX, Australia AS1210, CE, ISO
  • Model Number
    KSCGX14-50-15
  • Minimum Order Quantity
    1
  • Price
    Negotiable
  • Packaging Details
    Standard shipping wooden box or stretch film packaging
  • Delivery Time
    120 days
  • Payment Terms
    L/C, D/A, D/P, T/T, Western Union, MoneyGram
  • Supply Ability
    6 units per year

24000BPH Water Filling Line 50 Filling Heads automatic capping

24000BPH automatic blowing filling capping water production line

 

24000BPH automatic blowing filling capping water production line Summary:

 

SUNRISE automatic blowing filling capping water production line is the ideal solution for manufacturing, filling and capping PET containers of different sizes and shapes, from the simplest to the most complex and innovative. Combining stretch-blow moulding, filling and capping functions into a single machine offers several advantages, since the rinser and air conveyors between the stretch-blow moulder and the filler are not needed, the risks of product contamination are minimized and the causes of the line inefficiency are eliminated.

 

24000BPH automatic blowing filling capping water production line overview:

 

1.Water Treatment Machine

Used for pure water, mineral water and other bottled water,water for food and beverage production.

It is mainly composed of the following equipment: pre-treatment system (water tank, multi-medium filter, active carbon filter, ion exchanger, millipore filter), membrane separation system (ultrafilter, nanometer filter, RO system), electrodialysis device, sterilization system (UV device, ozone device), product water tank and so on.

 

2. Automatic blowing filling capping combiblock

 

1). Preform feed-in and unscrambling and heating

 

It adopts the matured worldwide-standardized way of preform feed-in and unscrambling, in which preforms go through preform elevator and are transmitted to preform unscrambler. Inside the preform unscrambler, preforms are automatically sorted and delivered by two inclined revolving cylinders with same speed, and the remaining ones will be picked by star wheel and sent back to preform hopper. The whole process of preform unscrambling is fully automatic and has high efficiency without preform scratches.

It adopts the matured worldwide-standardized way of preform feed-in and unscrambling, in which preforms go through preform elevator and are transmitted to preform unscrambler. Inside the preform unscrambler, preforms are automatically sorted and delivered by two inclined revolving cylinders with same speed, and the remaining ones will be picked by star wheel and sent back to preform hopper. The whole process of preform unscrambling is fully automatic and has high efficiency without preform scratches. And we also can equip a set of preforms mouth inspector to reject the unqualified preforms.


2). Blowing unit

 

Special manipulator delivers heated preforms to mould along certain cam curve. After stretch pre-blow, the preform will be blown to bottles by connecting high pressure compressed air. Special manipulator sends the finished bottle out along certain cam curve.

3). Filling unit

The blow-made bottles are transported to filler via starwheel. After entering filler, the bottle is held by gripper of lifting cylinder and realizes up and down under effect of cam.
The filler adopts gravity filling way. Bottle mouth rises to open filling valves and start filling. While product rises and plugs up air return hole, the filling will be finished. After filling, bottle mouth moves down and leaves the filling valve.


4). Capping unit

Bottles enter capper via transition starwheel. The anti-rotation knife of capper blocks bottle neck to keep bottle vertical and prevent rotation. Capping heads keep revolution and do rotation. Under effect of cam, the action of gripping cap, sleeve cap, screwing cap and discharging cap to finish the whole capping course. The finished bottles are conveyed via bottle-out starwheel onto bottle-out conveyor, and then are sent out of the combiblock. The whole machine adopts console sealing windows, beautiful and decent.

 

 

24000BPH automatic blowing filling capping water production line main technical parameters:

 

Device model:  KSCGX14-50-15
Number of cavities:  14
Number of filling heads:  50
Number of capping heads:  15
Production capacity:  24000 bottles/hour (500ml PET bottles)
Applicable bottle type:  H=180-330mm  Φ60-110mm
Installed power:  340KW
Dimensions:  16400*9200*3840 mm (L*W*H)
Whole machine quality:  18000kg
Air source:  0.8MPa

 

24000BPH automatic blowing filling capping water production line can be used in the bottling lines of the following products:

 

1.Water Treatment Machine

Used for pure water, mineral water and other bottled water,water for food and beverage production.

It is mainly composed of the following equipment: pre-treatment system (water tank,multi-medium filter, active carbon filter, ion exchanger, millipore filter), membrane separation system (ultrafilter, nanometer filter, RO system), electrodialysis device, sterilization system (UV device, ozone device) ,product water tank and so on.

24000BPH Water Filling Line 50 Filling Heads automatic capping 0
24000BPH Water Filling Line 50 Filling Heads automatic capping 1

2.Blow Moulding Machine

Blow moulding machine 1,000-24,000bph, and 0.25-2L PET bottles are available;

It is widely used to produce the carbonated bottle, mineral water, pesticide bottle oil bottle cosmetics, wide-mouth bottle and hot fill bottle, etc;

The man-machine interface is highly automated and easy to operate. The compact machine occupies a smaller area;

The simple slide-in way of mold mounting makes it possible for the operators to change molds easily within 30 minutes

3. Bottle Unscrambler

KY series bottle unscrambler machine is the latest generation of automatic intelligent bottle unscrambler machine. The machine adopts intelligent fully enclosed visual design, photoelectric detection and dual anti-clogging bottle functions, and is suitable for many types of bottles. The size of the whole machine is made of high-quality stainless steel, which is strong and durable. The automatic adjustment bottle machine is a supporting equipment for soft drink filling. It is used to transport messy PET bottles to the production line neatly to improve production efficiency.

24000BPH Water Filling Line 50 Filling Heads automatic capping 2
24000BPH Water Filling Line 50 Filling Heads automatic capping 3

4. Air Conveyor System

The air conveying line is a device that uses wind to convey empty PET bottles. It is widely used in the beverage industry to convey empty PET bottles. It realizes that the empty bottles produced by the bottle blowing machine are directly transported to the filling machine for disinfection, cleaning, filling and sealing, which reduces the turnover pollution of the empty bottles during the conveying process and saves production costs.

5.Water Filling Machine

Water filling line production capacity is usual in 24000bph, 500ML PET bottles are available;

Water filling line can apply to fill natural spring water, purified water, carbonated water, flavored water into PET bottle by changing few spare parts;

Automatic water filling machine adopts rinsing, filling and capping 3-in-1 technology, PLC control, touch screen. It is mainly made of SUS304/ SUS316;

Pivotal electrical parts adopt Schneider, SICK, and SIEMENS for water filling production line;

The whole production filling line accuracy is ±3mm;

We can provide complete beverage ideal solution - blowing, filling and packing for PET bottle.

24000BPH Water Filling Line 50 Filling Heads automatic capping 4
24000BPH Water Filling Line 50 Filling Heads automatic capping 5

6. Water Blowing Machine

1. The whole is made of SUS304 stainless steel, equipped with a special protective cover, and the product design is beautiful and generous.

2. Adopt the special air knife imported from Germany with SUS304 material, the width of the air outlet is 1mm, the adjustable range is 0.3mm-3mm, and the effective length is up to 1200mm, which can adapt to the drying requirements of the tank in different environments.

7. Inkjet Printer

1. The number of coding lines is up to 5, and the speed is up to 293 meters/minute (960 feet/minute).

2. Running time: 12000 hours

24000BPH Water Filling Line 50 Filling Heads automatic capping 6
24000BPH Water Filling Line 50 Filling Heads automatic capping 7

8. Capping Liquid Level Inkjet Code Detection Machine

The capping liquid level inkjet code detection equipment is composed of a detection unit, a human-machine interface, a control unit, and a rejection mechanism. It is suitable for the capping, liquid level, and inkjet detection of high-speed PET bottle production lines. Rich experience can do: detection of no cover, high cover, crooked cover, broken bridge, ring defect, distortion, miscellaneous cover, liquid level detection, etc.

9.Shrink Sleeve Label Machine

The mainly used for container labeling cylindrical, square or other special shapes of detergents, beverages, mineral water, food, etc.

Labeling machine is controlled by PLC touch screen, all-electric eyes are using imported advanced configuration.

High speed, high accuracy, stable performance.

Easy to operate and look elegant appearance.

24000BPH Water Filling Line 50 Filling Heads automatic capping 8
24000BPH Water Filling Line 50 Filling Heads automatic capping 9

10.Auto Film Wrap Packaging Machine

1.Small footprint and small energy consumption

2.Low operating cost.

3.High efficiency and stability, simple operation.

4.PLC control, quality assurance.

11.Auto Carton Packaging Machine

1.Low operating cost.

2.High efficiency and stability, simple operation.

3.PLC control, quality assurance.

24000BPH Water Filling Line 50 Filling Heads automatic capping 10
24000BPH Water Filling Line 50 Filling Heads automatic capping 11

12.Automatic Palletizer Machine

Low level palletizing, advanced payer-type palletizing design, advanced configuration, running stably and low power consumption.

PLC control system and convert for speed control insure that cases transfer, array, palletizing, pallet unloading, solid pallet pushing out are automatically.

Machine with high security and powerful diagnosis function alarm and guard to insure personal safety.

Easily to adjust for palletizing format by touch screen.no need o change parts for a malfunction to finish palletizing.

Apply to carton and film packing products palletizing.

13. Automatic Film Winding Machine

1. The equipment automatically senses, conveys, and winds goods, and completes automatic film loading, film breaking and film blowing operations.

2. Digital display man-machine interface, input the corresponding work instructions according to the wrapping needs. The number of winding layers, the number of top turns, the number of bottom turns, and the top-over time can be set.

24000BPH Water Filling Line 50 Filling Heads automatic capping 12